GENERATOR > REASSEMBLY

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1. Using SST and a press, press in a new generator drive end frame bearing.
   

   SST

   09950-60010   (09951-00480)
   09950-70010   (09951-07100)
   

2. Fit the tabs of the retainer plate into the cutouts on the drive end frame to install the retainer plate.
   

   Text in Illustration 

   *1	Tab
   *2	Cutout

3. Install the 4 screws.
   

   Torque:

   2.3 N*m{ 23 kgf*cm , 20 in.*lbf }

1. Place the drive end frame on the clutch pulley.
   

2. Install the generator rotor assembly to the drive end frame.
   

3. Place the generator washer on the generator rotor.
   

1. Using a 21 mm socket wrench and press, slowly press in the generator coil assembly.
   

   Text in Illustration 

   *1	21 mm Socket Wrench

2. Install the 4 bolts.
   

   Torque:

   5.8 N*m{ 59 kgf*cm , 51 in.*lbf }

1. While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.0394 in.) pin into the brush holder hole.
   

   Text in Illustration 

   *1	Pin (φ1.0 mm)

2. Install the brush holder assembly to the generator coil with the 2 screws.
   

   Torque:

   1.8 N*m{ 18 kgf*cm , 16 in.*lbf }

3. Pull out the pin from the generator brush holder.
   

1. Install the terminal insulator to the generator coil.
   

   NOTICE:

   Pay attention to the installation direction of the terminal insulator as shown in the illustration.

1. Install the generator rear end cover to the generator coil with the 3 nuts.
   

   Torque:

   4.6 N*m{ 47 kgf*cm , 41 in.*lbf }

1. Temporarily install the clutch pulley onto the rotor shaft.
   

2. Clamp the generator housing stay in a vise.
   

3. Confirm SST (A) and (B) shown in the illustration.
   

   SST

   09820-63021  
   

4. Place the rotor shaft end into SST (A).
   

   Text in Illustration 

   *1	Rotor Shaft

5. Fit SST (B) to the clutch pulley.
   

   Text in Illustration 

   *1	Clutch Pulley

6. Tighten the pulley by turning SST (B) in the direction shown in the illustration.
   

   Text in Illustration 

   *1	Turn
   *2	Hold

   Torque:

   without SST:

   111 N*m{ 1127 kgf*cm , 82 ft.*lbf }

   with SST:

   84 N*m{ 857 kgf*cm , 62 ft.*lbf }

   HINT:

   1. Use a torque wrench with a fulcrum length of 318 mm (12.52 in.).
      
   2. This torque value is effective when SST 100 mm (5.12 in.) is parallel to the torque wrench.
      

7. Remove SST from the generator.
   

8. Check that the clutch pulley rotates smoothly.
   

1. Install a new generator pulley cap to the clutch pulley.